6-Axis Tower Foot CO2 Welding Robot Equipped With Laser Weld Seam Tracker
Product Introduction:
This equipment is primarily employed for welding the tower base. In addition to the reinforcement plates, it is capable of performing the welding of 11 primary seams on the main structure, 1 seam for cleaning, and the welding of the sealing head corners.
Main Parameters:
| Equipment Model |
TJH1200KB |
| Equipment Application |
For main weld seams of tower legs, parametric fully automated welding |
| Processing Range (mm) |
300*300*300-1200*1200*1200 |
| Equipment Components |
6-axis robot with 2-axis CNC positioners |
| Programming Method |
Parametric programming, fully automated welding |
| Welding Accuracy (mm) |
±0.5 |
| Number of Worktables |
1pcs |
| Worktable Load Capacity (KG) |
1500 |
| Rotation Speed |
46m/min |
| Welding Machine Model |
500PRO-RPH |
| Welding Wire Diameter (mm) |
1.2 |
| Welding Torch Cooling Method |
Water cooling |
| Overall Machine Dimensions (mm) |
2600*3000*2600 |
Product Features:
1. Repeatability: The system ensures repeatability within ±0.05 mm.
2. Tracking Accuracy: The tracking precision remains within ±0.1 mm.
3. Mechanical Design: Arc welding robot featuring a durable and reliable mechanical structure, engineered to support extended continuous operation.
4. Working Range: Capable of handling workpieces up to 1500 mm in size.
5. Operating Mode: The workpiece is secured on a positioner fixture, while the welding head is mounted on a dedicated robot base. During welding, the positioner and robot operate in synchronization. By integrating robot vision scanning with a laser seam tracker, welding trajectories are automatically generated without manual programming. This allows for the welding of complex and irregular workpieces, ensuring straightforward operation and minimal training requirements.
1. Welding System: Integrated with an Aotai high-performance arc welding power source, supporting transverse, longitudinal, and vertical welding operations, including MIG, MAG, and TIG processes. The welding current and voltage ranges fully meet the requirements of diverse workpieces, providing excellent arc stability and superior weld quality. Parameters can be precisely adjusted to accommodate different welding materials and varying workpiece thicknesses.
Welding Torch and Accessories: Fitted with a premium Apollo welding torch and associated accessories, including wire feeding mechanisms and contact tips, ensuring optimal welding performance and operational efficiency.
2. Intelligent Recognition and Conversion: Features advanced intelligent recognition and conversion capabilities. It automatically detects key welding attributes, such as weld locations and types, from drawings or programs, and quickly converts them into robot-executable welding instructions, completing the process within 30 seconds. Data can be imported seamlessly via network, USB, or other communication interfaces.
3. Control System:
① Control Method: Advanced digital control system with precise trajectory management and fully adjustable welding parameters.
② Programming Method: Supports visual scan-based programming with an intuitive, user-friendly interface, enabling rapid setup and accurate management of complex welding tasks.
③ Communication Interface: Offers multiple connectivity options for integration with other equipment and production line control systems, ensuring seamless automated operation.
4. Positioner Mounting Structure: The positioner mounting framework provides robust rigidity and stability to withstand the forces and vibrations generated by both the robot and the workpiece during welding, ensuring dependable robot operation and consistent weld quality. Its design facilitates straightforward installation, commissioning, and maintenance of the robot without compromising operational range or performance.
5. Safety System: Protection Rating: Minimum IP54, designed to resist dust, moisture, and other industrial environmental conditions.
6. Robot Data Import Method: The system supports multiple data import methods, including CAD drawing import, visual scan import, and program-free import of welding parameters and specifications. These flexible options ensure the system is user-friendly, efficient, and convenient.
7. Workpiece Welding System Description: The arc welding robot employs a 6-axis industrial robot with full degrees of freedom, allowing the welding torch to access the workpiece from a wide range of complex orientations. It supports diverse welding positions and intricate weld geometries, including spatial curved welds.
This equipment is specifically engineered for welding transmission tower bases, playing a crucial role in ensuring the structural integrity of the tower foundation. Beyond welding the stiffening plates, the system is capable of performing all 11 primary weld seams of the main framework, as well as the single root pass weld, ensuring complete and uniform penetration. Additionally, it efficiently executes welding of end caps and corner joints, delivering consistent, high-quality welds at all critical connection points. By automating these essential welding operations, the equipment guarantees precise alignment, uniform weld quality, and enhanced structural strength, making it ideally suited for the production of tower base prototypes, as illustrated in the accompanying figures.
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