Angle Steel Processing Industry CNC Angle Steel Drilling Line Structural Steel Fabrication
Product Usage:
The production line is designed for marking and drilling of components used in power towers, communication structures, and steel frameworks.
Product structure characteristics:
The machine primarily consists of a lateral feed table, overturn feeding mechanism, feed channel, CNC trolley marking system, typing unit, drilling unit, press unit, finished material conveyor, hydraulic system, pneumatic system, control system, and other components.
Main Parameters:
| Model |
JNC2532 |
| Angle size (mm) |
100×100×10~250×250×32 |
| Max. length of blank(m) |
14 |
| Taper of drilling spindle |
/ |
| Max. Drilling diameter (mm) |
Ф40 |
| Qty. of drill on each side (pcs) |
3 (6 in total on both side) |
| Max.spindle rotation speed (r/min) |
Transducer stepless adjustment |
| Max.cutting speed of drill (m/min) |
/ |
| CNC axes |
3 |
| Range of back mark (mm) |
50-220 (stepless) |
| Max. angle feeding speed (m/min) |
40 |
| Marking force (kN) |
1000/1200 |
| Qty. of character group |
4 |
| Qty. of character in each group |
18 |
| Character size(mm) |
14×10×19 |
| Drill bit cooling system |
External cooling |
| Programming mode |
Lofting software or instruction programming |
| Overall dimensions (m) |
32x7x2.5 |
Product Features:
1. This processing line is composed of transverse conveyor, overturn conveyor, infeed conveyor, CNC infeed carriage, two sets of drilling units, one set of marking unit, automatic unload conveyor and corresponding hydraulic station, electric cooling system. Adopt CNC technology, servo motor in feeding, with high efficiency, stable work piece precision.
2. There is one set of drilling unit on each side. Every drilling unit can be installed with three drills of different dimensions. The drilling unit can realize the CNC movement holistically for change of drilling stadia, therefore to ensure the accuracy of holes.
3. Rotation speeds of all spindles are stepless adjustment realized by transducer, and feeding speeds are also stepless adjustment realized by speed regulating valves. Transform of the rapid feeding, work feeding, and rapid withdrawing of spindles all are finished automatically.
4. One marking unit in the drilling line. Marking stadia can be preset conveniently. Marking, clamping of the workpiece and infeed of the drilling are driven by the hydraulic system. Main components are imported. Circulate cooling system is applied so as to prolong the life of drills.
5. All marking and drilling in automatic completeness, all finished angles can be unloaded by pneumatic turnover device so as to lighten the working strength of workers with well advantages than other manufacturers.
6. The control system consists of the host computer, servo motor, PLC, external monitoring switch, etc. Just input the dimension of the workpiece, the processing program will be generated automatically. Besides, the program can be saved, selected, displayed and communicated as per the workpiece No.
7. The machining line installs supporting & pressing device to meet the requirements of processing angles with bigger bending.
These specimens cover a broad spectrum of standard specifications and hole patterns of angle steel employed in the construction of transmission line towers. They enable potential users or inspectors to visually evaluate the equipment's operational effectiveness, providing tangible and straightforward references to determine if the equipment meets the practical manufacturing standards required for the production of transmission line towers.
In the construction of ultra-high voltage (UHV) transmission lines, where transmission towers are required to withstand extreme weather conditions and heavy loads, this equipment plays a crucial role in processing angle steel components for the towers' main load-bearing structures. It performs drilling and stamping operations on the angle steel used in tower bodies, cross-arms, and other essential structural components, ensuring high dimensional precision and reliable connection performance. This, in turn, ensures the long-term structural stability of the transmission towers throughout their entire service life.
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